描述

6-653612-7 is a crimp tooling component used in wire termination processes to form electrical connections between wires and terminal barrels. The tooling operates based on precise dimensional control of crimp height (CH) and crimp width (CW) to achieve the target Area Index (AI), typically designed at 80% to ensure proper electrical and mechanical performance. Key dimensional parameters include a nominal crimp height of 0.073 inches, crimp width of 0.110 inches, crimper leg taper of 3.0 degrees, and anvil width of 0.109 inches, with a nominal anvil-to-crimper clearance of 0.005 inches. The tooling must withstand high shear loading and moderate shock during the plastic deformation and extrusion process of the terminal barrel. This component is critical for maintaining consistent crimp quality, pull test values, and production throughput in automated wire termination processes used in electrical connector assembly.