描述

1-456406-6 is a crimp tooling component used in wire termination processes to form electrical connections between wires and terminal barrels. The tooling operates based on precise dimensional control of crimp height (CH) and crimp width (CW), with a typical design point maintaining an Area Index (AI) of 80%, calculated as the ratio of total crimped area to total uncrimped area. Critical dimensional specifications include a nominal crimp height of 0.073 inches, crimp width of 0.110 inches, crimper leg taper of 3.0 degrees, and anvil width of 0.109 inches, with a nominal anvil-to-crimper clearance of 0.005 inches. The tooling requires high-strength materials capable of withstanding significant shear loading and plastic deformation forces during the terminal barrel forming process. This crimp tooling is essential for maintaining consistent pull test values, crimp symmetry, and production throughput in high-volume wire termination manufacturing environments.