DESCRIPTION

The 90765-4 is a crimp tooling component designed for precision wire barrel termination in electrical connector assembly. This tooling is engineered to maintain critical dimensional parameters including crimp height (CH) and crimp width (CW) to achieve an optimal Area Index (AI) of approximately 80%, which directly impacts the quality and reliability of the crimped connection. The component operates with nominal specifications such as a crimp height of 0.073 inches, crimp width of 0.110 inches, crimper leg taper of 3.0 degrees, and an anvil width of 0.109 inches, with a nominal anvil-to-crimper clearance of 0.005 inches. Dimensional control is critical to prevent excessive flash and ensure consistent pull test values and crimp symmetry across production runs. This tooling is essential for high-volume connector manufacturing where process repeatability and termination quality directly affect product performance and reliability.